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Search: Posts Made By: Clivew
Forum: Gearbox / Clutch / Transmission 08-08-2019, 21:38
Replies: 16
Views: 1,469
Posted By Clivew
Crownwheel drilling out for larger bolts? Where...

Crownwheel drilling out for larger bolts? Where do you guys get your info from, the internet?? So much mis-information from people who just read stuff but don't have actual experience.

The...
Forum: Technical Questions 14-06-2019, 20:54
Replies: 6
Views: 493
Posted By Clivew
The oil weight should be matched to suit the...

The oil weight should be matched to suit the engine bearing clearances and normal operating temps that is specific to your usage and spec.
Forum: Non-Lancer Chat 26-04-2019, 11:36
Replies: 27
Views: 901
Posted By Clivew
Gordon Fraser at Convergent, the best in the...

Gordon Fraser at Convergent, the best in the business.

http://www.convergent-av.co.uk/contact.html
Forum: Non-Lancer Chat 25-04-2019, 22:46
Replies: 27
Views: 901
Posted By Clivew
Way more important than whether the TV is curved...

Way more important than whether the TV is curved or flat is having it ISF calibrated. The majority of TV’s have an appallingly set-up picture out of the box, just awful.
Forum: Engine / Turbo 24-04-2019, 14:23
Replies: 29
Views: 1,293
Posted By Clivew
Head or torque plate, distortion is around 1 thou...

Head or torque plate, distortion is around 1 thou in multiple places if not bored with one fitted. I always use a torque plate.
Forum: Lancer Chat 19-04-2019, 08:54
Replies: 104
Views: 9,554
Posted By Clivew
IMO, standard vehicle relates to the standard E6...

IMO, standard vehicle relates to the standard E6 RS/GSR, non TME, as the list is a comparison to the standard E6 (as per what is written at the top of page 0-4)
Forum: Brakes 16-04-2019, 21:36
Replies: 7
Views: 539
Posted By Clivew
Nope. Yep, a surface grinder or lathe...

Nope.



Yep, a surface grinder or lathe with the disc removed from the bell.
Forum: Gearbox / Clutch / Transmission 16-04-2019, 21:14
Replies: 11
Views: 597
Posted By Clivew
Not with the correct spec and set-up. With...

Not with the correct spec and set-up.

With the wrong spec and set-up, absolutely.
Forum: Engine / Turbo 13-04-2019, 08:32
Replies: 19
Views: 903
Posted By Clivew
Yep, cleaning is extremely important, I use a...

Yep, cleaning is extremely important, I use a nylon brush with detergent and water, then after that, the complete block goes in my 100 litre £10k ultrasonic cleaner, which cleans everything...
Forum: Engine / Turbo 11-04-2019, 23:04
Replies: 19
Views: 903
Posted By Clivew
Done right, there is nothing simple about a...

Done right, there is nothing simple about a rebore and hone. As with everything, it’s all about the finer details.

I would recommend measuring the pistons yourself, and then tell the machine shop...
Forum: Projects & Restorations 10-04-2019, 20:35
Replies: 14
Views: 954
Posted By Clivew
Excellent, great to see it finished, and props to...

Excellent, great to see it finished, and props to Nigel for starting the project in the first place! :smthumbup
Forum: Gearbox / Clutch / Transmission 05-04-2019, 18:57
Replies: 15
Views: 1,353
Posted By Clivew
Cusco diff is different for E4/5/6 AYC and 7/8/9...

Cusco diff is different for E4/5/6 AYC and 7/8/9 AYC/SAYC

Also, and this is a big problem, the right hand bearing is now no longer supplied with the Cusco diff, and the standard Mitsubishi bearing...
Forum: Gearbox / Clutch / Transmission 31-03-2019, 17:12
Replies: 52
Views: 2,574
Posted By Clivew
Look at the manuals on the homepage, chapter 21...

Look at the manuals on the homepage, chapter 21 is the clutch and will give you the clutch pedal adjustment dimensions etc. Look at either E7 or E8 260, I canít remember which one is applicable to...
Forum: Gearbox / Clutch / Transmission 31-03-2019, 10:07
Replies: 52
Views: 2,574
Posted By Clivew
When the engine is off, the clutch is out of the...

When the engine is off, the clutch is out of the equation, as the input shaft isn’t turning.

To discount oil as the cause, use Redline MT90, or as ric said, a cheap thin gearbox oil from any...
Forum: Gearbox / Clutch / Transmission 30-03-2019, 20:52
Replies: 52
Views: 2,574
Posted By Clivew
Which oil works best for a smooth gearchange, all...

Which oil works best for a smooth gearchange, all depends on the following;

The amount of wear of the syncros

The amount of wear of the sleeve dog teeth

The amount of wear of the gear dog...
Forum: Engine / Turbo 27-03-2019, 16:57
Replies: 8
Views: 967
Posted By Clivew
Is this a thing? No, we’re all making it up to...

Is this a thing? No, we’re all making it up to give you the run around. Please don’t insult us. :shake:

Back on topic?

We are discussing the topic of the oil leak and the most likely cause.
...
Forum: Engine / Turbo 25-03-2019, 09:54
Replies: 8
Views: 967
Posted By Clivew
It sounds like one of the exhaust manifold studs...

It sounds like one of the exhaust manifold studs has lost it’s seal, these encroach into oilways in the head, so if the sealant fails, it will leak oil.

I’d remove the studs around the area of the...
Forum: Gearbox / Clutch / Transmission 16-03-2019, 19:22
Replies: 11
Views: 588
Posted By Clivew
The rear case inner ‘cracks’ are casting marks,...

The rear case inner ‘cracks’ are casting marks, not cracks. I can’t see the out one as the pic is blurry, but I suspect it’s a casting mark, unless it’s physically leaking oil.

If you want to...
Forum: Gearbox / Clutch / Transmission 16-03-2019, 19:14
Replies: 5
Views: 894
Posted By Clivew
Single, twin or triple, classic, 20 years old or...

Single, twin or triple, classic, 20 years old or bang up to date DCT, it makes no difference when checking for syncro wear, it’s simple to do with the gearset complete.

Syncro design hasn’t...
Forum: Non-Mitsubishi Vehicles 08-03-2019, 09:15
Replies: 5
Views: 442
Posted By Clivew
By the sounds of it, they've changed the...

By the sounds of it, they've changed the architecture, so that there are 3 shafts, which can be shorter, compared with 2 long shafts. This has allowed them to make the box more 'square' and compact....
Forum: Projects & Restorations 02-03-2019, 15:24
Replies: 498
Views: 98,981
Posted By Clivew
1. Final check of input shaft end play - from...

1. Final check of input shaft end play - from calculations and shimming, it should be 0.15mm - within 3 microns! :D

2. Custom upper mount shown.
Forum: Projects & Restorations 02-03-2019, 15:19
Replies: 498
Views: 98,981
Posted By Clivew
1 & 2. Final build after adjustments 3....

1 & 2. Final build after adjustments

3. Billet selector fork.

4. Close up of spigot which locates into the selector barrel - spigot can rotate as it sits in a bearing.

5. Bolts ready for...
Forum: Projects & Restorations 02-03-2019, 15:12
Replies: 498
Views: 98,981
Posted By Clivew
1. Bearings, centre diff and studs installed. ...

1. Bearings, centre diff and studs installed.

2. Sequential selector mechanism.

3. Studs with Loctite 243 before install.

4 & 5. Detailed manual drawings

6. Inside of outer case, outer...
Forum: Projects & Restorations 02-03-2019, 15:07
Replies: 498
Views: 98,981
Posted By Clivew
1. Selecting and measuring input shaft bearing...

1. Selecting and measuring input shaft bearing shims.

2. Selecting and measuring output shaft bearing shims.

3. Grinding centre diff bearing shim.

4. Finished shim

5. Measuring - within 2...
Forum: Projects & Restorations 02-03-2019, 14:58
Replies: 498
Views: 98,981
Posted By Clivew
Some selected pics of the gearbox build, I...

Some selected pics of the gearbox build, I thought it would be easier to post them and write some technical info along with the pics, for those interested;

1. Inner bearing race fitted to input...
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